Weld Wire Consumption Calculator
Estimate wire needed for a welding job from weld length, cross-section area and deposition efficiency.
Compare Your Options And Get Clear Answers
Estimate wire needed for a welding job from weld length, cross-section area and deposition efficiency.
Weld Wire Consumption Estimator
Enter your numbers below for an instant estimate.
How It Works
Key concepts behind this calculator
Enter Values
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Calculate
Results update as you change the inputs.
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Weld Quick Guide
Typical values for reference.
| Length m | Area mm2 | Efficiency % | Wire kg |
|---|---|---|---|
| 5 | 30 | 95 | 1.24 kg |
| 50 | 30 | 95 | 12.39 kg |
| 200 | 50 | 95 | 82.63 kg |
| 1000 | 80 | 95 | 661.05 kg |
| Rule of Thumb | Check inputs | Use as a guide | Round sensibly |
Weld Wire Consumption Calculator FAQ
Answers to common questions about this calculator.
Weld volume times density, divided by deposition efficiency.
Yes, 5 to 10 percent for waste.
Wire = length x area x 7.85 g/cm3 / deposition efficiency.
It is an estimate based on the inputs you enter. Check real quotes, labels or official guidance for important decisions.